Another USD is born...

UDS Plans, Projects and discussions concerning Ugly Drum Smokers.

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nascarchuck USER_AVATAR
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Another USD is born...

Postby nascarchuck » Sat Nov 07, 2009 4:48 pm

A friend wanted me to build him a USD so I started it in the spring. Well, I just finished it today and will drop it of to him this evening on my way to the chili cookoff.

I wanted to paint it but time got in the way.

I put four 3/4" nipples (3 capped & 1 w/ ball valve) at the bottom for the intake and six 3/4 nipples with 90° elbows for the exhaust. Whats your thoughts on the intake/exhaust ratio? I figure that if it's too much exhaust he can cap it off.

Anyways, I added a few things to this one that my old one doesnt have. The money that I get out of this one will be used to make me a new one with some improvements.

One thing that I need to do is come up with a better way to remove the ash. Any ideas?

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http://cookinwithchuck.blogspot.com - Updated 01/10/10

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Re: Another USD is born...

Postby DATsBBQ » Sat Nov 07, 2009 4:57 pm

Nice build. How about using an ECB charcoal bowl, setting the grate on top of that?
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Re: Another USD is born...

Postby JamesB » Sat Nov 07, 2009 5:05 pm

That drum looks like it's still got the liner coat on the inside... He should really give a good burn to get rid of that... I think your OK on the intake/exhaust. I have found out that on the ones I've built they needed more exhaust than intake. I use 2 1" intakes and 4 1" exhausts on mine.

To make ash removal easier, just bolt a pan of some sort onto the bottom of the charcoal basket legs.
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Re: Another USD is born...

Postby limey » Sat Nov 07, 2009 5:53 pm

Nice build Chuck. :lol:
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Re: Another USD is born...

Postby Big Ed » Sat Nov 07, 2009 8:10 pm

Nice build, Chuck!You might have to shorten those grate bolts,may have a hard time gettin that lower grate in there.
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Re: Another USD is born...

Postby BluDawg » Sun Nov 08, 2009 2:04 am

!6" steel pizza pan from wally world (under 6.00) 4 4"x 5/16X 18 tpi bolts 12 nuts 8 flat washers for legs. Drill 4 holes trough the pizza pan run the bolts through the holes from the bottom and secure with a nut, run a nut down on each bolt 1" and place a flat washer on the nuts lay the coal grate on the washers add the remaining washers and jam the nuts.
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Re: Another USD is born...

Postby DJ » Sun Nov 08, 2009 7:41 am

Sounds like a Good Idea, Thanks
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BluDawg wrote:!6" steel pizza pan from wally world (under 6.00) 4 4"x 5/16X 18 tpi bolts 12 nuts 8 flat washers for legs. Drill 4 holes trough the pizza pan run the bolts through the holes from the bottom and secure with a nut, run a nut down on each bolt 1" and place a flat washer on the nuts lay the coal grate on the washers add the remaining washers and jam the nuts.
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Re: Another USD is born...

Postby nascarchuck » Sun Nov 08, 2009 12:13 pm

BluDawg wrote:!6" steel pizza pan from wally world (under 6.00) 4 4"x 5/16X 18 tpi bolts 12 nuts 8 flat washers for legs. Drill 4 holes trough the pizza pan run the bolts through the holes from the bottom and secure with a nut, run a nut down on each bolt 1" and place a flat washer on the nuts lay the coal grate on the washers add the remaining washers and jam the nuts.


Sounds like a weenier! I have been thinking of several different mods to make on the next one and that sounds good to me!
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Re: Another USD is born...

Postby nbrdnck » Mon Nov 09, 2009 8:13 am

good looking build from what i can see.
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